Prediction method of operation state of mine belt conveyor
-
摘要: 传感器监测数据结合神经网络预测模型是矿井带式输送机运行状态预测的主流方法,但利用接触式传感器对带式输送机运行状态进行监测存在安装不便、数据误差大等问题,导致带式输送机运行状态预测精度不高。针对该问题,提出了一种基于音频信号的矿井带式输送机运行状态预测方法。首先,采用高通滤波器和Boll谱减法对带式输送机运行时的原始音频信号进行滤波降噪处理。然后,通过预加重、分帧加窗、傅里叶变换、梅尔滤波器能量计算、离散余弦变换等提取音频信号的梅尔频率倒谱系数(MFCC)第1维分量(MFCC0),并输入至残差块优化的卷积神经网络结合长短期记忆网络(Res-CNN-LSTM)预测模型,以减少预测模型的输入数据量。最后,通过添加残差块的CNN自适应提取带式输送机音频信号的MFCC0空间特征并对数据进行降维,基于LSTM提取降维数据的时间特征,从而提高带式输送机运行状态预测精度。实验结果表明,MFCC0可有效表征带式输送机不同运行状态时的音频信号特征;与CNN,LSTM,CNN-LSTM模型相比,Res-CNN-LSTM模型对带式输送机运行状态的预测更准确。Abstract: The sensor monitoring data combined with neural network prediction model is the mainstream method of mine belt conveyor operation state prediction. However, using contact sensor to monitor the belt conveyor running state has some problems, such as inconvenient installation and large data error, resulting in low prediction precision of belt conveyor operation state. In order to solve this problem, a prediction method of mine belt conveyor operation state based on audio signal is proposed. Firstly, the high-pass filter and Boll spectral subtraction are used to filter and reduce the noise of the original audio signal during belt conveyor operation. Secondly, the first dimension component (MFCC0) of Mel-frequency cepstral coefficients (MFCC) of audio signal is extracted by pre-emphasis, framing and windowing, Fourier transform, Mel filter energy calculation, discrete cosine transform, and input to the residual block optimized convolutional neural network combined with long and short term memory network (Res-CNN-LSTM) prediction model to reduce the amount of input data of the prediction model. Finally, the MFCC0 spatial characteristics of the belt conveyor audio signal are extracted adaptively by CNN with residual blocks, and the dimension of the data is reduced. Moreover, the temporal characteristics of the dimension-reduced data are extracted based on LSTM, so as to improve the prediction precision of the belt conveyor operation state. The experimental results show that MFCC0 can effectively characterize the audio signal characteristics of belt conveyor in different operation states. Compared with CNN, LSTM, and CNN-LSTM models, the Res-CNN-LSTM model is more accurate in predicting the operation state of the belt conveyor.
-
Key words:
- belt conveyor /
- operation state prediction /
- audio signal /
- MFCC /
- residual block /
- CNN /
- LSTM
-
[1] 刘澎,任文清.煤矿无人值守带式输送机智能化系统设计[J].工矿自动化,2021,47(增刊2):75-77.LIU Peng,REN Wenqing.Design of intelligent system for unattended belt conveyor in coal mine[J].Industry and Mine Automation,2021,47(S2):75-77. [2] 郝建生.煤矿短壁开采自动化连续运输系统设计与实现[J].煤炭科学技术,2021,49(6):213-218.HAO Jiansheng.Design and implementation of automatic continuous transportation system for short-wall mining in coal mine[J].Coal Science and Technology,2021,49(6):213-218. [3] 姜阔胜,毛中元,谢有浩,等.矿用带式输送机托辊运行状态监测系统[J].工矿自动化,2021,47(7):45-49.JIANG Kuosheng,MAO Zhongyuan,XIE Youhao,et al.Mine belt conveyor roller operation condition monitoring system[J].Industry and Mine Automation,2021,47(7):45-49. [4] 季云,王恒,朱龙彪,等.基于HMM的机械设备运行状态评估与故障预测研究综述[J].机械强度,2017,39(3):511-517.JI Yun,WANG Heng,ZHU Longbiao,et al.Review on operation state assessment and prognostics for mechanical equipment based on hidden Markov model[J].Journal of Mechanical Strength,2017,39(3):511-517. [5] 唐文虎,牛哲文,赵柏宁,等.数据驱动的人工智能技术在电力设备状态分析中的研究与应用[J].高电压技术,2020,46(9):2985-2999.TANG Wenhu,NIU Zhewen,ZHAO Boning,et al.Research and application of data-driven artificial intelligence technology for condition analysis of power equipment[J].High Voltage Engineering,2020,46(9):2985-2999. [6] 方宇.基于支持向量机的皮带机故障诊断与预测研究[D].徐州:中国矿业大学,2019.FANG Yu.Research on fault diagnosis and prediction of belt conveyor based on support vector machine[D].Xuzhou:China University of Mining and Technology,2019. [7] 高伟.选煤厂带式输送机故障预测系统设计[J].自动化应用,2020(5):108-109.GAO Wei.Design of fault prediction system for belt conveyor in coal preparation plant[J].Automation Application,2020(5):108-109. [8] LI Xiangong,ZHANG Yuzhi,LI Yu,et al.Health state prediction and performance evaluation of belt conveyor based on dynamic Bayesian network in underground mining[J].Shock and Vibration,2021(21):1-10. [9] 孙继平,余星辰.基于声音识别的煤矿重特大事故报警方法研究[J].工矿自动化,2021,47(2):1-5.SUN Jiping,YU Xingchen.Research on alarm method of coal mine extraordinary accidents based on sound recognition[J].Industry and Mine Automation,2021,47(2):1-5. [10] 杨元威,关永刚,陈士刚,等.基于声音信号的高压断路器机械故障诊断方法[J].中国电机工程学报,2018,38(22):6730-6737.YANG Yuanwei,GUAN Yonggang,CHEN Shigang,et al.Mechanical fault diagnosis method of high voltage circuit breaker based on sound signal[J].Proceedings of the CSEE,2018,38(22):6730-6737. [11] HUANG Chen,TIAN Junru,YUAN Chenglang,et al.Fully automated segmentation of lower extremity deep vein thrombosis using convolutional neural network[J].BioMed Research International,2019(4):1-7. [12] WEN Long,GAO Liang,LI Xinyu.A new snapshot ensemble convolutional neural network for fault diagnosis[J].IEEE Access,2019,7:32037-32047. [13] JIN Yu,GUO Honggang,WANG Jianzhou,et al.A hybrid system based on LSTM for short-term power load forecasting[J].Energies,2020,13(23):6241. [14] ZOU Fengqian,ZHANG Haifeng,SANG Shengtian,et al.Bearing fault diagnosis based on combined multi-scale weighted entropy morphological filtering and bi-LSTM[J].Applied Intelligence,2021,51(6):1-18. [15] 田腾,石茂林,宋学官,等.基于滑动窗口的时间序列异常检测方法[J].仪表技术与传感器,2021(7):112-116.TIAN Teng,SHI Maolin,SONG Xueguan,et al.Anomaly detecting method for time series based on sliding windows[J].Instrument Technique and Sensor,2021(7):112-116. [16] HE Han,YI Si,LIU Weiwei.Intelligent English learning model based on BPTT algorithm and LSTM network[J].Journal of Intelligent and Fuzzy Systems,2020,39(153):1-12. [17] 王晨阳,段倩倩,周凯,等.基于遗传算法优化卷积长短记忆混合神经网络模型的光伏发电功率预测[J].物理学报,2020,69(10):149-155.WANG Chenyang,DUAN Qianqian,ZHOU Kai,et al.A hybrid model for photovoltaic power prediction of both convolutional and long short-term memory neural networks optimized by genetic algorithm[J].Acta Physica Sinica,2020,69(10):149-155.
点击查看大图
计量
- 文章访问数: 227
- HTML全文浏览量: 10
- PDF下载量: 28
- 被引次数: 0