Fault diagnosis of rolling bearings based on GAF and DenseNet
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摘要: 基于模型和基于信号的滚动轴承故障诊断方法存在建模困难、信号分析较繁琐等问题;基于数据驱动的滚动轴承故障诊断方法多采用卷积神经网络,但网络训练时随着网络层数增多会出现梯度消失问题,且将滚动轴承振动信号直接作为网络输入会造成特征提取不全。针对上述问题,提出了一种基于格拉姆角场(GAF)与密集连接卷积网络(DenseNet)的滚动轴承故障诊断方法。将滚动轴承振动信号一维时间序列通过GAF转换为二维图像,保留了时间序列数据之间的相关信息;将二维图像作为DenseNet的输入,通过DenseNet对二维图像进行特征提取,提升了特征信息利用率,进而实现故障分类。采用凯斯西储大学轴承数据集上的数据进行实验,结果表明,该方法能有效识别滚动轴承故障类型,故障诊断准确率达99.75%。为进一步证明该方法的优越性,选取灰度图+DenseNet、GAF+残差网络(ResNet)、灰度图+ResNet故障诊断方法进行对比,结果表明:GAF+DenseNet方法准确率最高,灰度图+ResNet方法准确率最低;经过GAF转换的二维图像与灰度图相比,保留了原始时间序列数据之间的相关信息;与ResNet相比,DenseNet由于采取更加密集的连接方式,能够更充分地提取故障特征。Abstract: The model-based and signal-based rolling bearing fault diagnosis methods have problems such as difficult modeling and cumbersome signal analysis. The data-driven rolling bearing fault diagnosis methods mostly use convolutional neural networks, but as the number of network layers increases during network training, gradient disappearance occurs. Moreover, taking the vibration signal of the rolling bearing directly as the network input will cause incomplete feature extraction. In order to solve the above problems, a rolling bearing fault diagnosis method based on Gramian angular field(GAF) and densely connected convolutional network(DenseNet) is proposed. The one-dimensional time series of rolling bearing vibration signals are converted into two-dimensional images by GAF, which preserves the correlation information between the time series data. The two-dimensional images are used as the input of the densely connected convolutional network, and the feature extraction of the two-dimensional images is carried out by the DenseNet, which improves the feature information utilization and realizes the fault classification. Experiments are carried out by using the data from the Case Western Reserve University bearing dataset. The results show that the method can identify rolling bearing fault types effectively with a fault diagnosis accuracy rate of 99.75%. In order to further prove the superiority of this method, the fault diagnosis methods of gray-scale image+DenseNet, GAF+residual network(ResNet), gray-scale image + ResNet are selected for comparison. The results show that the GAF+DenseNet method has the highest accuracy rate, and the gray-scale image+ResNet method has the lowest accuracy rate. Compared with the gray-scale image, the GAF converted two-dimensional image retains the relevant information between the original time series data. Compared with ResNet, DenseNet is able to extract the fault features more adequately due to denser connection method.
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