牙轮钻机进给系统双电机速度-同步复合控制方法

A Speed-Synchronization Composite Control Method for Dual Motors Based on Condition-Adaptive Multi-Objective PSO

  • 摘要: 目的为解决牙轮钻机双电机链传动进给系统中左右电机转速不同步、链条张力分配不均及动力头进给稳定性不足的问题,过程和方法提出一种基于工况自适应多目标粒子群优化的双电机速度—同步复合控制方法;建立电机—链轮—链条—动力头等效动力学模型,引入双电机转速同步补偿环,构建包含速度误差、同步误差、链条张力差、速度波动与增益惩罚项的多目标适应度函数,依据不同钻进区间的误差特征自适应优化同步增益,结合实测数据开展仿真验证。结果结果表明:所建模型可有效跟踪动力头速度与位移变化;与无同步控制相比,该方法使主仿真区间内双电机同步误差RMSE降低约95%,可减小链条张力差并维持进给速度稳定,能够显著改善系统的同步性能与运行平稳性。

     

    Abstract: Objective To address the problems of asynchronous rotational speeds of the left and right motors, uneven distribution of chain tension, and insufficient feed stability of the power head in the dual-motor chain-driven feed system of a roller cone drilling rig. Methods A dual-motor speed-synchronization composite control method based on working condition-adaptive multi-objective particle swarm optimization (MOPSO) is proposed. An equivalent dynamic model of the motor-sprocket-chain-power head system is established, a synchronous compensation loop for dual-motor rotational speed is introduced, and a multi-objective fitness function incorporating speed error, synchronization error, chain tension difference, speed fluctuation and gain penalty term is constructed. The synchronization gain is adaptively optimized according to the error characteristics of different drilling intervals, and simulation verification is conducted with field-measured data. Results The results show that the established model can effectively track the variations of the power head’s speed and displacement. Compared with the scheme without synchronization control, the proposed method reduces the root mean square error (RMSE) of the dual-motor synchronization error by approximately 95% in the main simulation interval, reduces the chain tension difference, maintains the stability of the feed speed, and significantly improves the synchronization performance and operational stability of the system.

     

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